■ Dry test

 

When considering KENKI DRYER, it is recommended currying out a drying test first. Drying status differ depending on materials to be dried. Even the types of materials are the same, conditions before and after drying are not the same since the conditions depend on facilities, environments, etc. Although cost can be estimated before testing, quotation, dimensional drawing, running costs, etc will be officially provided based on results of drying tests after performing them. Tests are acceptable anytime. We have done more than 70 different type of drying tests in the past and still been ordered continuously. The test is chargeable. We make a proposal for contents of the test in each case based on required dryer’s condition and test conditions.

 

The contents of the dry test

 

sludge dryer kenki dryer check mark  1.INPUT
sludge dryer kenki dryer dry test input raw materials The amount of input is about 5-30 kg per hour.
It continues supplying by manually every 10 minutes till the end of the test.
Based on a measurement result, adjustment of the amount of input and stay time is performed.
It continues measuring till the end of the test.
sludge dryer kenki dryer check mark  2.Measurement
sludge dryer kenki dryer dry test measurement Measurement data is collected before inputting the material and every 30 minutes after inputting the material.
The measurement contents are based on a data measurement table, and the contents mainly consist of steam quantity, moisture content, weight and electric current in a motor.
Based on a measurement result, adjustment of the amount of input and stay time is performed.It continues measuring till the end of the test.
 sludge dryer kenki dryer check mark  3.Discharge
sludge dryer kenki dryer dry test discharge Weight and moisture content of the dried materials which is discharged are measured every 30 minutes.
Based on a measurement result, adjustment of the amount of input and stay time is performed.
It continues measuring till the end of the test.
sludge dryer kenki dryer check mark  4.After drying
sludge dryer kenki dryer dry test after drying We will return the dried material with its measurement data after the drying.
sludge dryer kenki dryer check mark  5.Moisture meter
sludge dryer kenki dryer dry test infrared moisture meter Setting: Temperature 150 degrees Celsius, Time 30 minutes
Please feel free to ask for changes in the setting anytime.

 

 

■ Test preparation

 

sludge dryer kenki dryer check mark  Raw materials sample

  • Please prepare about 100-150 kg of sample per one material.

sludge dryer kenki dryer raw materials sample of dry test

 

 

 

 

 

 

sludge dryer kenki dryer check mark  Data necessary for a test

  • Name of raw materials and Specific gravity
  • Moisture content before and after the drying %W.B.
  • Input amount per one hour kg/h
  • Steam pressure Mpa, bar, psi
  • Raw materials ingredient analysis
  • Flocculant name of the dehydrator

     

sludge dryer kenki dryer check mark  Necessary data for a calculation of the time taken to retrieved  a dryer cost.

  • Name of raw materials and Specific gravity
  • Moisture content before and after the drying %W.B.
  • Input amount per one hour kg/h
  • Steam pressure Mpa
  • The amount of annual industrial wastes ton/year
  • The annual industrial waste cost
  • Industrial waste cost per kg or per ton
  • The annual running days or time
  • Steam cost per kg or per ton
  • The electric price per kwh
  • Raw materials ingredient analysis
  • Flocculant name of the dehydrator

 

 

■ Photographs of the test plant

 

Main unit

sludge dryer kenki dryer dry test test plant main unit

 

Control panel

sludge dryer kenki dryer dry test test plant control panel

 

 


 

■ Contact form

 

Consultations and inquiries about KENKI DRYER are always welcome.
Please use the form below to contact us.
You can also contact us via email.
inquiry@kenmori.com