Tube dryer / Comparison of dryer KENKI DRYER / Sludge dryer, Slurry dryer, Waste dryer
KENKI DRYER which can dry sticky and adhesive materials that no other dryer can is an innovative drying apparatus having unique technologies with 2 patents in Japan, 9 patens in 7 abroad countries, 11 patents in total. Please consider about KENKI DRYER as dryer for organic waste with high moisture content, sludge dryer, slurry dryer, dryer for digestive fluid from the methane fermentation and waste recycling dryer.
It has 11 patents in 8 countries which are Japan, Taiwan, the Unites States, France, Germany, the United Kingdom, Swiss and Canada.
Since amount of saturated steam used as heat source of KENKI DRYER is small, there is no need for installing new boilers, and decarbonization and fuel cost reduction is possible by using redundant steam from the plants.
Tube dryer is an indirect heat transfer dryer which uses steam as a heat source. As its structure, tubes are arranged concentrically in a main body which is in cylindrical shape, and fed material is heated and dried by the tube where steams are injected as heating medium. By rotating the cylindrical main body, the fed materials are agitated and scooped up by lifters settled in the main body and also moved to outlet.
As the main body rotates and the lifters in the main body agitate and scoop up the fed materials, the tube in the main body comes into contact with the materials and the materials are heated, dried and moved the material to the outlet.
Because of its structure, rotary steam tube dryer is aimed to handle a large amount of material and its price is high. Also, it is not suitable for drying sticky and adhesive materials.
KENKI DRYER, on the other hand, by unique technology which has international patents, No matter how sticky and adhesive the material is, the dryer is never clogged.
Sludge discharged from wastewater treatment plants contains flocculants. They become lumps during the drying process, and it becomes difficult for heat to reach inside. The material to be dried are smashed during the drying process, so they does not form lumps and keeps their size small. Heat reaches inside of the materials and the materials are dried steadily and evenly.
Also, KENKI DRYER is a dryer which can manage any materials and also can vaporize a very large amount of moisture and relatively inexpensive.
KENKI DRYER has already started AI･IoT development. Rotation speed control with AI and Remote control with IoT.
|Compared items||KENKI DRYER||Tube dryer|
|Amount of material to be handled||Small to Medium||Large|
|Sticky and adhesive materials||Suitable||Not suitable|
Vacuum dryer / Comparison of dryer KENKI DRYER / Sludge dryer, Slurry dryer, Waste dryer
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|■ Product characteristics|
KENKI DRYER has three main characteristics. They are 1) Any materials can be dried as expected including sticky, adhesive and viscous materials and raw material slurry that no other company can deal with, 2) dried material can by recycled or utilized as raw materials because of its low-temperature drying method, and 3) there is no need to assign operator since its continuous operating system makes 24 hours unattended operation possible.
|■ Drying process|
The unique and original drying mechanism of KENKI DRYER is also International Patented Technology. Because 4 drying mechanisms which are crashing drying, agitation drying, circulation drying and indirect drying work simultaneously and add heat to material being dried repeatedly and continuously, inner part of the material is dried thoroughly and quality of discharged material after drying is stable. This series of drying mechanisms prevents agglomeration which causes insufficient drying from feeding process of the material into the dryer until discharging process after drying completed. Various ingenuities to conduct heat surely into inner part of the materials are exercised and stable heating and drying are proceeded continuously.
|■ Self-cleaning screw / Steam Heated Twin Screw Technology
（ SHTS technology ）
One of the International Patented Technology that KENKI DRYER has is a self-cleaning structure called Steam Heated Twin Screw technology (SHTS technology). No matter how materials are sticky, adhesive and viscous is, they can be dried without clogging inside of the dryer because of this unique structure that no other products has.
For example, even materials stuck to the blades of one screw, blades of the other screw in the dryer’s body forcibly peels the materials off as they rotate. Since the blades rotate by peeling the material off each other, any sticky, adhesive and viscous material does not adhere to the blade, and the blades continue rotating, peeling, agitating and heating material without stopping while they carries material further. Also, since surface of blades are always renewed and kept clean, heat near the blades is not blocked and it is conducted directly into the materials.
|■ Heat source, Saturated steam|
Even KENKI DRYER uses only saturated steam as its heat source, it is outstanding in safety and hygiene point of view with its unique drying mechanism based on combined use of conductive heat transfer method and heated air method. Since steam is a stable heat source, quality of discharged material after drying is also stable and equable. Maximum allowed steam pressure is 0.7Mpa and adjustment of steam pressure, adjustment of drying temperature in other words, can be easily done. Saturated steam is commonly used in many factories so that it can be said as a familiar and handy heat source. In comparison with drying methods using burner or hot blasts, saturated steam method is an indirect drying applying heat exchange via pipes that steam is passing through, therefore, it hardly burns the materials and is outstanding in safety and hygiene point of view.
|Please consider KENKI DRYER for drying of sticky materials, adhesive materials and materials in liquid state that no other dryer can deal with.|
|Initial, running and maintenance costs are low because of its simple structure based on internationally patented technology.|
|For sludge drying, costs of our dryers are estimated to be retrieved within 2, 3 years by reducing industrial waste disposal cost.|
|For raw material slurry drying, laborious works of manual operation will be decreased significantly by replacing box shaped compartment tray dryer with our dryer|
|In case of organic wastes drying, the waste can be recycled as fuel, fertilizer, soil conditioner and feedstuff after being dried.|
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A pyrolyser with internationally patented technology which use no fire