About condition of water / Sludge drying, Recycling drying

There are two main types of sludge arise from wastewater treatment plants which are organic sludge and inorganic sludge though, ways of the sludge containing water differ depending on sludge types and wastewater treatment processes.
There are mainly 4 types of conditions about water inside sludge. Dehydration and drying process is affected by the condition of water and how water is kept in sludge, and treatment method need to be chosen appropriately for each case.

 

Water condition inside sludge

Free water

Water around sludge particles

Water on particle’s surface

Water sticking on surface of sludge particles

Bound water

Water chemically bound with sludge particles

Water inside particle

Water which get into inside of sludge particles

 

water conditions inside sludge wastewater treatment sludge dryer kenki dryer 27/05/2020

 

 

Because of flocculants used in dehydration process of wastewater treatment, sludge particles forms flocs and sludge often become states of “water inside particle”.  To dry sludge particles in such state, crashing and shearing is very effective. By crashing sludge particles, heat can reach to inside and more water in sludge can be evaporated.
KENKI DRYER crashes material to be dried by feeding device at inlet, and blades inside the dryer, which is our internationally patented original technology, shears and agitates while the material is conveyed to outlet. Therefore, particles of material being dried becomes smaller and more water can be evaporated since heat can be added sufficiently to inside.
Organic sludge especially has strong stickiness and adhesiveness though, KENKI DRYER can dry without clogging inside even how sticky and adhesive the material is, and even if it is liquid. Also, dried materials can be used for fuels, soil conditioner, etc. after drying because of the dryer’s low temperature drying function which does not change the components of material much. In addition to that, price of KENKI DRYER is low since its international patented structure is simple. Cost of the dryer can be paid off by disposal cost of industrial waste for around 2 or 3 years.

 

ump prevention mechanism SHTS technology kenki dryer

 

rkenki dryer methods of drying process

 

Blowing hot air and keeping high temperature kenki dryer

kenki dryer self-cleaning screw kenki dryer 15/05/2020

 

 

Self-cleaning screw

Methods

 

Please consider KENKI DRYER for drying of sticky materials, adhesive materials and materials in liquid state that no other dryer can deal with.
Initial, running and maintenance costs are low because of its simple structure based on internationally patented technology.
For sludge drying, costs of our dryers are estimated to be retrieved within 2, 3 years by reducing industrial waste disposal cost.
For raw material slurry drying, laborious works of manual operation will be decreased significantly by replacing box shaped compartment tray dryer with our dryer
In case of organic wastes drying, the waste can be recycled as fuel, fertilizer, soil conditioner and feedstuff after being dried.

 

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